Oil Hydraulic Fracturing Ceramic Proppant Making Plant

Oil Proppant or Frac Sand or Ceramic Sand , is widely used in the exploitation of oil and gas, an Oil Proppant Production Plant is a combination of heavy equipment that mainly use bauxite as the raw materal, first the bauxite is crushed and grind to fine powdery size, then is converted into small pellets, the main process is the calcination process, after calcination, the final product is screened into different sizes and packed with bags. this is how an oil proppant production plant works. according to the density of the oil proppant, it can be divided into high density oil proppant, medium density oil proppant, low density oil proppant and ultra low density oil proppant. and the main equipment for oil proppant production plant consists of crusher, Ball Mill , bucket elevator, powder classifier, rotary kiln, batching machine, granulator, Rotary Cooler, rotary screen and packing machine.

Minyuan Heavy Industrial machinery Co., LTD can provide the complete solution for the oil proppant production plant.

1: Crushing Process for the oil proppant production plant

After the bauxite is transported into the factory, the bauxite needs to be crushed via Stone Crusher and reduce the size to less than 25mm, which is the feeding requirement of the ball mill

2: The Batching and grinding Process

After crushing, the crushed bauxite batching with the additives are fed to the ball mill for regrinding, sometimes it needs to use classifer to separate the required sizes and reject the size for regrinding.

3: Pellet making process of the oil proppant production plant

The required powder is fed to the granuator, then we can get different green pelllet with different sizes, then we need to screen the green pellets and remove the required pellets, next the required green pellets are fed to the Rotary Kiln , where we get the finished oil proppant.

4: Cooling process and packing

The calcined pellets needs to be cooling before packing, usually the cooling method can be water cooling or air cooling.

5: Auxilairy Dust Collector for the oil proppant production plant

The dust collector is used to collect the dust during the production process, to make sure the factory environment is not harmful for the workers.

Main specification of ball mill that used in the oil proppant production plant

Specification	Cylinder Revolution (r/min)	Maximum Ball Load (t)	Feed Size (mm)	Output (t/h)	Motor		Overall Dimension (L×W×H) (mm)	Weight (kg)
					Model	Power (KW)
Φ900×1200	41.6	1.1	25	0.3~0.9	Y180L-8	11	3843×1850×1400	4210
Φ900×2100	41.6	1.8	25	0.6~1.5	Y180L-6	15	4743×1850×1400	6660
Φ1200×3200	35.1	5.3	25	2.2~5.5	Y280M-8	45	6340×2300×1850	11230
Φ1200×4400	35.1	7.3	25	3.0~7.5	Y135S-8	55	7540×2300×1850	13210
Φ1300×2400	30.2	4.5	25	1.5~3.5	Y280S-8	37	5035×2370×1880	10210
Φ1300×2800	30.2	5.2	25	2.0~4.5	Y280M-8	45	5435×2370×1880	11290
Φ1500×2400	30.7	7.0	25	2.8~6.5	YR280S-8	55	6830×2930×2060	15430
Φ1500×3000	30.7	9.0	25	3.5~8.0	JR125-8	80	7430×2930×2060	16843
Φ1830×3400	25.04	14.0	25	3.3~20.0	JR128-8	155	8856×3654×2250	30390
Φ1830×5600	25.04	21.9	25	7~35	JR138-8	245	10956×3754×2250	39290
Φ2100×3500	23.8	20.7	25	4.5~35.0	JR136-8	180	8820×4060×3400	44120
Φ2400×3000	23.0	20	25	6~75	JR1413-8	280	9170×5005×3970	59850
Φ2400×3600	23.0	26.6	25	6.5~82	JR1413-8	280	9770×5005×3970	63684
Φ2700×4500	21.7	42	25	19~150	JR1510-8	475	11829×5610×4500	100000
Φ3200×3000	18.7	44	25	50~90	TM500-36	500	11000×7200×5700	124000
Φ3600×4500	17.8	76	25	156~235	TM1000-40	1000	15000×7750×6326	159700

Rotary Kiln that is used in the oil proppant production plant

Model(m)	Shell size			Capacity(t/h)	Rotating speed(r/min)	Power(kw)	Weight(t)
	Dia.(m)	Length(m)	Slope(%)
1.4×33	1.4	33	3	0.9-1.3	0.39-3.96	18.5	47.5
1.6×36	1.6	36	4	1.2-1.9	0.26-2.63	22	52
1.8×45	1.8	45	4	1.9-2.4	0.16-1.62	30	78.2
1.9×39	1.9	39	4	1.65-3	0.29-2.93	30	77.59
2.0×40	2	40	3	2.5-4	0.23-2.26	37	119.1
2.2×45	2.2	45	3.5	3.4-5.4	0.21-2.44	45	128.3
2.5×54	2.5	54	3.5	6.9-8.5	0.48-1.4	55	196.29
2.7×42	2.7	42	3.5	10.0-11.0	0.10-1.52	55	198.5
2.8×44	2.8	44	3.5	12.5-13.5	0.437-2.18	55	201.58
3.0×60	3	60	3.5	12.3-14.1	0.3-2	100	310
3.2×50	3.2	50	4	40.5-42	0.6-3	125	278

What we main provide:

1. Oil Proppant Production Plant
2. Ore Beneficiation Plant
3. Stone Crushing Plant
4. AAC Production Plant
5. Sand Washing Plant
6. cement making plant
7. lime production plant
8. Organic fertilizer production plant

Looking for ideal Ceramic Proppant Production Line Manufacturer & supplier ? We have a wide selection at great prices to help you get creative. All the Oil Proppant Production Plant are quality guaranteed. We are China Origin Factory of Oil Proppant Manufacturing Plant. If you have any question, please feel free to contact us.

Product Categories : Ceramsite Production Equipment > Oil Proppant Production Plant