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Henan Mingyuan Heavy Equipment Company Co., LTD.
Ceramic Proppant Production Line,Oil Proppant Production Plant,Oil Proppant Manufacturing Plant
Oil Proppant or Frac Sand or Ceramic Sand , is widely used in the exploitation of oil and gas, an Oil Proppant Production Plant is a combination of heavy equipment that mainly use bauxite as the raw materal, first the bauxite is crushed and grind to fine powdery size, then is converted into small pellets, the main process is the calcination process, after calcination, the final product is screened into different sizes and packed with bags. this is how an oil proppant production plant works. according to the density of the oil proppant, it can be divided into high density oil proppant, medium density oil proppant, low density oil proppant and ultra low density oil proppant. and the main equipment for oil proppant production plant consists of crusher, Ball Mill , bucket elevator, powder classifier, rotary kiln, batching machine, granulator, Rotary Cooler, rotary screen and packing machine.
Minyuan Heavy Industrial machinery Co., LTD can provide the complete solution for the oil proppant production plant.
1: Crushing Process for the oil proppant production plant
After the bauxite is transported into the factory, the bauxite needs to be crushed via Stone Crusher and reduce the size to less than 25mm, which is the feeding requirement of the ball mill
2: The Batching and grinding Process
After crushing, the crushed bauxite batching with the additives are fed to the ball mill for regrinding, sometimes it needs to use classifer to separate the required sizes and reject the size for regrinding.
3: Pellet making process of the oil proppant production plant
The required powder is fed to the granuator, then we can get different green pelllet with different sizes, then we need to screen the green pellets and remove the required pellets, next the required green pellets are fed to the Rotary Kiln , where we get the finished oil proppant.
4: Cooling process and packing
The calcined pellets needs to be cooling before packing, usually the cooling method can be water cooling or air cooling.
5: Auxilairy Dust Collector for the oil proppant production plant
The dust collector is used to collect the dust during the production process, to make sure the factory environment is not harmful for the workers.
Main specification of ball mill that used in the oil proppant production plant
Specification Cylinder Revolution (r/min) Maximum Ball Load (t) Feed Size (mm) Output (t/h) Motor Overall Dimension (L×W×H) (mm) Weight (kg) Model Power (KW) Φ900×1200 41.6 1.1 25 0.3~0.9 Y180L-8 11 3843×1850×1400 4210 Φ900×2100 41.6 1.8 25 0.6~1.5 Y180L-6 15 4743×1850×1400 6660 Φ1200×3200 35.1 5.3 25 2.2~5.5 Y280M-8 45 6340×2300×1850 11230 Φ1200×4400 35.1 7.3 25 3.0~7.5 Y135S-8 55 7540×2300×1850 13210 Φ1300×2400 30.2 4.5 25 1.5~3.5 Y280S-8 37 5035×2370×1880 10210 Φ1300×2800 30.2 5.2 25 2.0~4.5 Y280M-8 45 5435×2370×1880 11290 Φ1500×2400 30.7 7.0 25 2.8~6.5 YR280S-8 55 6830×2930×2060 15430 Φ1500×3000 30.7 9.0 25 3.5~8.0 JR125-8 80 7430×2930×2060 16843 Φ1830×3400 25.04 14.0 25 3.3~20.0 JR128-8 155 8856×3654×2250 30390 Φ1830×5600 25.04 21.9 25 7~35 JR138-8 245 10956×3754×2250 39290 Φ2100×3500 23.8 20.7 25 4.5~35.0 JR136-8 180 8820×4060×3400 44120 Φ2400×3000 23.0 20 25 6~75 JR1413-8 280 9170×5005×3970 59850 Φ2400×3600 23.0 26.6 25 6.5~82 JR1413-8 280 9770×5005×3970 63684 Φ2700×4500 21.7 42 25 19~150 JR1510-8 475 11829×5610×4500 100000 Φ3200×3000 18.7 44 25 50~90 TM500-36 500 11000×7200×5700 124000 Φ3600×4500 17.8 76 25 156~235 TM1000-40 1000 15000×7750×6326 159700
Rotary Kiln that is used in the oil proppant production plant
| Model(m) | Shell size | Capacity(t/h) | Rotating speed(r/min) | Power(kw) | Weight(t) | ||
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| Dia.(m) | Length(m) | Slope(%) |
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|
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| 1.4×33 | 1.4 | 33 | 3 | 0.9-1.3 | 0.39-3.96 | 18.5 | 47.5 |
| 1.6×36 | 1.6 | 36 | 4 | 1.2-1.9 | 0.26-2.63 | 22 | 52 |
| 1.8×45 | 1.8 | 45 | 4 | 1.9-2.4 | 0.16-1.62 | 30 | 78.2 |
| 1.9×39 | 1.9 | 39 | 4 | 1.65-3 | 0.29-2.93 | 30 | 77.59 |
| 2.0×40 | 2 | 40 | 3 | 2.5-4 | 0.23-2.26 | 37 | 119.1 |
| 2.2×45 | 2.2 | 45 | 3.5 | 3.4-5.4 | 0.21-2.44 | 45 | 128.3 |
| 2.5×54 | 2.5 | 54 | 3.5 | 6.9-8.5 | 0.48-1.4 | 55 | 196.29 |
| 2.7×42 | 2.7 | 42 | 3.5 | 10.0-11.0 | 0.10-1.52 | 55 | 198.5 |
| 2.8×44 | 2.8 | 44 | 3.5 | 12.5-13.5 | 0.437-2.18 | 55 | 201.58 |
| 3.0×60 | 3 | 60 | 3.5 | 12.3-14.1 | 0.3-2 | 100 | 310 |
| 3.2×50 | 3.2 | 50 | 4 | 40.5-42 | 0.6-3 | 125 | 278 |
What we main provide:
Product Categories : Ceramsite Production Equipment > Oil Proppant Production Plant
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