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Home > Products > AAC Block Manufacturing Plant > Fly Ash Aac Production Plant > Aerated Autoclaved Concrete AAC Block Manufacturing Plant
Aerated Autoclaved Concrete AAC Block Manufacturing Plant
Aerated Autoclaved Concrete AAC Block Manufacturing Plant
Aerated Autoclaved Concrete AAC Block Manufacturing Plant
Aerated Autoclaved Concrete AAC Block Manufacturing Plant
  • Aerated Autoclaved Concrete AAC Block Manufacturing Plant
  • Aerated Autoclaved Concrete AAC Block Manufacturing Plant
  • Aerated Autoclaved Concrete AAC Block Manufacturing Plant
  • Aerated Autoclaved Concrete AAC Block Manufacturing Plant

Aerated Autoclaved Concrete AAC Block Manufacturing Plant

    Payment Type: L/C,T/T,D/P,Paypal,Money Gram,Western Union
    Incoterm: FOB,CFR,CIF,FCA,CPT
    Min. Order: 1 Set/Sets

Basic Info

Model No.: 20000 cubic meters per year

Certification: SGS, CE, ISO, Other

Customized: Customized

Automatic Grade: Automatic

Type: Vibration Molding

Production Capacity: 20000 Cubic Meter Pear Year

Precuring Time: 2 Hours

Steaming Time: 8-10 Hour

Raw Materail: Sand, Fly Ash

Optional Capacity: 50000m3, 100000m3, 150000m3

Compoents: Crusher, Ball Mill, Mixer, Autoclave

Fly Ash Content: 65-70%

Cement Proportion: 6-15%

Lime Content: 18-25%

Gypsum Content: 3-5%

Additional Info

Packaging: Container Loading

Productivity: 20000-300000 m3 per year

Brand: Mingyuan

Transportation: Ocean

Place of Origin: Henan, China

Supply Ability: 1 sets per month

Certificate: CE, ISO

HS Code: 8474809090

Port: Qingdao Port,Tianjin Port,Shanghai Port

Product Description

Aac Block Making Plant or AAC Block Manufacturing Plant, simply called as Aac Manufacturing Plant, it is a complex processing system with sand or fly ash as the main raw material, on one hand, fly ash is a common industrial waste, so fly ash aac block manufacturing plant can recycle the waste, which can save storage space, on the other hand, it's not necessary to grind the fly ash, so aac block making plant with fly ash is more cost effective than with sand.

General introduction about the production process for AAC Manufacturing Machine/AAC Manufacturing Equipment/AAC Manufacturing Line

The production process of aac block with sand and fly ash share almost the same process, the main difference lies that the sand should be ground before

slurry making, while it is not necessary to grind the fly ash. The general process mainly includes :


  1. raw material preparation-- with fly ash as the main material, lime needs to be ground into powder which will be converted into slurry in the next stage, usually it is crushed by a Jaw Crusher, in order to prevent the environment from polluted, the dust collectors are adopted to collect the dusts during the production
  2. Batching ---in order to guarrantee the good characterics of the aac block, Each element is calculated before mixing.
  3. Mixing and pouring--After batching, each material will be fed to the mixer for slurry making, and the moulds are under the pouring machine, which will pour the slurry to the moulds when it's thoroughly mixed.
  4. Pre-curing---The mould with slurry will be stored in the curing room for about two hours, with 40-45 celsius degree.
  5. Cutting-Then the green cake will be dragged out and the frame of the mould will be removed by a crane, then it will be sent to the cutting machine
  6. The cutting machine will cut the green cake into the sizes required, there are vertical cutting and horizontal cutting. and the waste is returned to the mixing machine for recycling, below are some commonly used aac block size, Length (mm): 600
    Width (mm): 75, 100, 125, 150, 175, 200, 250
    Height (mm): 200, 240, 250, 300
    Remarks: The size can be customized
  7. After cutting, the green blocks are organized into groups, which will be loaded into the autoclave when it's enough for one autoclave.
  8. Steaming--The green blocks are steamed for 8-10 hours with boiler as the heat source. and the pressure inside the autoclave needs to be kept at 1.2MPa, after steaming, we can get the finished aac block or aac brick, after packing, it can be sent to the warehouse or markets.

AAC Manufacturing plantAAC Block Manufacturing Machine

Features of AAC Manufacturing Machine/AAC Manufacturing Equipment/AAC Manufacturing Line

1. Lightweight: Porosity achieve 70% to 85%, volume density is generally 500-900kg/m3, as 1/5 of general concrete brick, the 1/4of clay brick, the 1/3 of hollow brick, and similar with wood can float in water. It can reduce building weight, reduction in the cost of integrated building, moreover, prolong building's life.

2. Fireproof: Most of the major raw materials is inorganic materials, so it has good fire resistance, and do not emit harmful gases when meet fire. Fire 650 degrees, as a refractory material, the thick up of 100 mm walls can reach to 4 hours fire resistance, 300mm thick up wall can reach to 9 hours fire resistance.

3. Sound insulation: Due to a unique porous structure, so it has a sound absorption capacity. The sound absorption capacity can reach of 100mm thick wall up to 41 db.

4. Insulation: As the material inside has a large numbers of the pores and porous, which has a good thermal insulation properties. The Thermal conductivity is 0.11-0.16W/MK, as 1/4-1/5 of brick. Typically, the insulation effect of 20cm thick aerated concrete wall is equivalent to 49cm thick solid brick walls ordinary.

5. Permeability: Result of material by the composition of many independent small pores, the moisture absorption is slow, in the volume of absorbent is 5 times of clay saturation do. When used in the bathroom, the wall can be treated to interface directly paste tiles.

6. Anti-seismic: The same building structure, improve the two seismic than the brick level.

7. Green: Manufacturing, transportation, all use the process of non-pollution, to protect arable land, saving energy, is one kind of a green building material.


Below is the proportion of each element for the AAC Manufacturing Machine/AAC Manufacturing Equipment/AAC Manufacturing Line

Name

Unit

Cement Lime Sand

Sand

%

55-65

Cement

%

10-20

Lime

%

20-30

Gypsum

%

2-3

Aluminum powder paste(600kg/m3)

1/10000

8

Water & material rate

0.65-0.75

Casting system

OC

35-38

Aluminum mixing time

S

30-40

Proportion of each element for the AAC Block Making Plant /AAC Block Manufacturing Plant with fly ash

name

unit

Cement lime fly ash

flash

%

65-70

cement

%

6-15

lime

%

18-25

gypsum

%

3-5

Aluminum powder paste(600kg/m3)

1/10000

8

Water & material rate

0.60-0.65

Casting system

OC

36-40

Aluminum mixing time

S

30-40

AAC Manufacturing Machine
Main Specification of cutting machine that serves the
AAC Manufacturing Machine/AAC Manufacturing Equipment/AAC Manufacturing Line

Moel No. m Capacity m3/year Cutting Step-in mm Cutting Precision mm Production Cycle Time min Power kW
4.2X1.2X0.6 less than 200,000 5 (2.5) / 10 ±3±1±1 ≤6 25
4.8X1.2X0.6 200,000~250,000 5 (2.5) / 10 ±3±1±1 ≤6 25
6.0X1.2X0.6 250,000~300,000 5 (2.5) / 10 ±3±1±1 ≤6 27.5


AAC Manufacturing equipment


Looking for ideal AAC Manufacturing Machine Manufacturer & supplier ? We have a wide selection at great prices to help you get creative. All the AAC Manufacturing Equipment are quality guaranteed. We are China Origin Factory of AAC Manufacturing Line. If you have any question, please feel free to contact us.

Product Categories : AAC Block Manufacturing Plant > Fly Ash Aac Production Plant

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